INTEGY ERP // MANUFACTURING OPERATIONS

Plan, produce and improve with one manufacturing truth.

Integy Manufacturing Edition connects demand, material, capacity, production, quality and cost—helping plant teams deliver reliably while leadership sees what is changing on the floor.

MRP & capacity planningBOM-to-cost traceabilityQuality & maintenance control
MFINTEGY / MANUFACTURINGPlant operations command
OPERATIONS CONNECTED
PLAN ATTAINMENT92%Current production window
WORK ORDERS2418 progressing on plan
EXCEPTIONS05Material or quality risk
LIVE OPERATING CYCLE
Demand
Plan
Produce
Release
MRMATERIAL RISKOne component shortage may affect two scheduled work orders.REVIEW →
DemandMRPProductionQualityMaintenanceCosting

MANUFACTURING WITHOUT DISCONNECTED PLANS

Replace delayed reports with a live production model.

A production plan is only useful when it reflects real demand, available material, labour and machine capacity. Integy keeps those dependencies synchronized as conditions change.

01 / OPERATIONAL FRICTION

The plan changes faster than teams can coordinate.

Sales priorities, shortages, downtime and rework alter production reality, while schedules and spreadsheets continue to show the old plan.

Constraint-aware planning connected to live demand, material and capacity.
02 / OPERATIONAL FRICTION

Production activity is visible only after the shift.

Manual confirmations hide work-in-progress, scrap, downtime and bottlenecks until supervisors compile end-of-day reports.

Real-time work-order, operation, labour and machine status from the floor.
03 / OPERATIONAL FRICTION

Standard cost and actual cost tell different stories.

Material substitutions, yield loss, overtime and outside processing are often reconciled long after margin has already changed.

Actual material, labour, overhead and variance captured against every order.

THE CONNECTED PRODUCTION CYCLE

From demand to finished goods—with every constraint visible.

The edition carries planning intent into shop-floor execution, then feeds actual output, quality and cost back into the next decision.

01ENGINEER

Define what to make

Control items, revisions, multi-level BOMs, routings, work centres and approved production methods.

02PLAN

Balance demand and capacity

Translate forecasts and orders into material and production requirements using supply and capacity constraints.

03EXECUTE

Run production visibly

Release work orders, issue material, record operations, labour, output, scrap and machine events.

04IMPROVE

Close the learning loop

Compare plan with actual quality, throughput, downtime and cost to improve the next production cycle.

CONNECTED FUNCTIONAL CORE

Purpose-built modules. One operational truth.

Production, supply, quality and finance share the same item, BOM, work-order and cost context—eliminating reconciliation between specialist tools.

ENMODULE 01

Product & engineering control

Govern items, revisions, multi-level BOMs, routings, substitutions and engineering changes.

  • BOM
  • Routing
  • Revision
One approved product definition from engineering to production.
MPMODULE 02

MRP & production planning

Plan material, capacity and work orders from demand, inventory, lead times and production policies.

  • MRP
  • Capacity
  • Scheduling
A feasible plan grounded in current constraints.
SFMODULE 03

Shop-floor execution

Dispatch operations and capture material, labour, machine, output, scrap and WIP status at source.

  • Work orders
  • WIP
  • Labour
Live production progress without end-of-shift reporting delays.
QMMODULE 04

Quality management

Control inspections, specifications, non-conformance, quarantine, root cause and corrective action.

  • Inspection
  • NCR
  • CAPA
Quality evidence connected to the material and process history.
AMMODULE 05

Assets & maintenance

Plan preventive work, respond to breakdowns and connect spare parts, labour and downtime to each asset.

  • PM plans
  • Breakdown
  • Spares
More reliable equipment and visible maintenance economics.
PCMODULE 06

Production costing

Calculate standard and actual cost across material, labour, overhead, subcontracting and yield variance.

  • Standard cost
  • Actual cost
  • Variance
Margin decisions explained by production reality.

THE MANAGEMENT VIEW OF THE PLANT

Know why the production plan is moving.

Leadership sees delivery, throughput and margin together, while supervisors receive the operational detail needed to resolve the next constraint.

  • Plan attainment, WIP and bottleneck exposure by work centre.
  • Material shortage and supplier risk against scheduled production.
  • Yield, scrap, rework and quality trends by item and process.
  • Actual production cost and margin variance by order.
MANUFACTURING / MANAGEMENT VIEW LIVE CONTEXT
PRODUCTION PLAN ATTAINMENT92%Current period across active lines
QUALITY FIRST PASS96.4%Stable this shift
WIP AT RISK3Orders need intervention

DESIGNED FOR YOUR OPERATING REALITY

Built for organizations that need control without rigidity.

Configure the same manufacturing foundation for different production modes, plants and control requirements without losing enterprise-wide consistency.

01

Discrete manufacturing

Complex BOMs, routings, serial traceability, configuration and work-order control.

02

Process manufacturing

Formula, batch, yield, potency, co-products, expiry and quality compliance.

03

Make-to-order operations

Customer-specific engineering, project-linked supply, milestones and actual cost.

04

Multi-plant enterprises

Shared standards with plant-level schedules, transfers, performance and financial accountability.

A CONTROLLED PATH TO GO-LIVE

Adopt the edition around how work already moves.

We configure the platform around approved processes, migrate trusted data and prepare each role before cutover—so the implementation changes operations without interrupting them.

01DISCOVER

Map the operating cycle

Document roles, hand-offs, exceptions, controls and the measures that define success.

02CONFIGURE

Shape the edition

Configure modules, permissions, workflows, reports and integrations around the approved blueprint.

03VALIDATE

Prove with real scenarios

Migrate representative data, run end-to-end cases and train users in the context of their work.

04OPERATE

Go live with visibility

Control cutover, monitor adoption and performance, then improve from operational evidence.

BUILD YOUR OPERATING ADVANTAGE

Make the production plan operationally true.

Bring us your planning, shop-floor and costing challenges. We will shape an Integy Manufacturing blueprint around your products, plants and control model.

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